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3D Printing Control System

The 3D printing control system encompasses SLA, SLM, and SLS technologies, including control software, axis control cards, and laser galvanometer control cards. The 2.0 version of the control software, meticulously refined by the team over several years, incorporates multiple proprietary algorithms and has gained high recognition in the market. In terms of laser galvanometer and axis control hardware, dedicated hardware solutions have been developed specifically for SLA and SLM applications. The 3D printing control system provides users with a comprehensive solution package, simplifying installation and usage, reducing overall equipment costs, and significantly enhancing installation efficiency and system stability.
3D Printing Control System
Product Information
Typical Application

Software Interface

System Architecture

 

 

*Note: (1) DLC2-V3 Laser Marking Control Card + Motion Control Card / DLC2PCIE-V3 Laser Marking Control Card + Motion Control Card  

Software Upgrades

 

Control card function

 

 

 

System features

High efficiency

Path optimization

With path optimization enabled, the scan time is reduced by 30%-40% compared to the previous generation software for the same scan area and fill spacing

Variable power variable light spot

Improve processing efficiency and molding quality

Multigalvanometer

It supports network port communication, can control up to 20 galvanometers, and the software supports any number of galvanometers to be processed at the same time

Variable power and variable pitch scanning technology

In a reasonable area, variable power and variable pitch scanning are carried out to greatly improve the processing efficiency, and at the same time reduce the deformation, and the product density is maintained at more than 99.7%.

Variable power and variable layer thickness scanning technology

In a reasonable area, the variable layer thickness scanning is carried out to greatly improve the processing efficiency of the product and reduce the deformation

 

Quality

Scan segmentation algorithm

Checkerboard, strip, monolithic scanning, the user can freely control the process according to their needs

Headwind scanning, angle avoidance

The user is free to control the process as needed

Localized epidermal recognition technology

The upper and lower epidermis, epidermal contour and other multi-process treatment, the molding quality is industry-leading

Localized thin-walled filling

Identify and compensate for all areas that are inaccessible to ordinary filling, and completely solve the problem of filling voids in the industry

 

High stability

Offline mode

It supports two modes: online calculation and offline calculation, and the offline calculation mode has very low requirements for the machine computer

Continuous print testing

Test situation: 200 hours of uninterrupted printing for a single task, and the software and hardware work normally and stably

Alarm monitoring

Monitor various states in the machining process, pause the machining process in time when there is an abnormality, and resume the machining automatically or manually after the state is restored

 

Manage at scale

The cloud platform unifies the device management platform

Remotely manage, control equipment, and connect with production line data

 

High customization

Alarm customization

Users can customize the alarm port and follow-up process

Print process customization

Depending on the process requirements, the sequence of movements can be customized, as long as the movements are added/subtracted

Multi-process packages

Customizable save and encrypt

Modify parameters in real time

During the printing process, the parameters can be modified in real time

 

Advantages of integration of software and hardware

Multigalvanometer calibration

The combination of software and hardware reduces the complicated calibration process and improves the calibration accuracy

Sub-zone size compensation

Combined with hardware functions, different compensation sizes in different areas can be realized

Power gradient

The unique hardware function completely solves the first and last defects caused by the excessive intensity of the switching laser

 

Solution Benefits

All-in-one solution

Galvanometer + laser + axis + sensor reading + DI/DO input and output + analog input and output, the integrated solution, compared with the industry, greatly simplifies the hardware scheme, improves the installation efficiency, and greatly reduces the hardware cost

柔性

能适应加工对象变换的自动化机械激光加工。

高精度

异形工件上实现多角度精确拼接的激光加工。

高效率

3D振镜控制技术,高效的三维激光加工技术。

系统优势

精准

定位点二次补偿功能、光路偏移补偿、水口切割效果自动检测、加工条码后自动识别验证、分区域焦距补偿、支持总线方式控制驱动器、多种振镜协议支持、区域/顺序自定义补偿。

效率

大视野多产品定位、进出料供给、卷料裁切、多工位、多激光器、加工路径优化。

便捷

开放式Mes通讯、EMAPING、配合工厂闭环管理、内置CAD功能可对图档深度编辑、适配多个品牌激光器通讯控制、多种扫码方案、自定义工作流程便捷适配自动化需要。

系统性能

多轴联动功能

协调激光扫描振镜和XY平台同时工作,最后得到远超振镜加工幅面的加工效果,相比传统的拼接方案,在保证了切割线条连续的效果,又有效的保留了振镜扫描加工的效率。

飞拍功能

在采集多个MARK点过程中,相机和工件保持相对运动状态,相比运动-稳定-采集图像的循环模式少了运动减速到静止的稳定时间,提升了生产效率。

 

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